Cable Lug for 25 mm² Conductor – 8 mm Mounting Hole, Tin-Plated Copper
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Detailed Description
Overview
This cable lug is engineered for secure termination of a 25 mm² (or equivalent 25 mm conductor) cable and reliable connection onto an 8 mm (M8) stud or bolt. It is manufactured from high-conductivity annealed copper and coated with tin plating to resist corrosion while maintaining excellent electrical contact.
Key Features & Benefits
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High Conductivity Copper Core: Ensures minimal resistive losses.
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Tin Plating: Provides corrosion resistance and stable long-term contact.
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Bell Mouth Entry & Inspection Hole: Facilitates easy insertion of stranded conductors and allows visual confirmation of full insertion prior to crimping. (Used in Superlec design) Superlec Direct
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Seamless Tube Construction: Prevents weak points or seams that could crack under crimp stress. (Mullingare mentions seamless tube construction) Mullingar Electrical
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Standards & Specs: According to CABAC, the lug is made of 99.95% copper, fully annealed, and tin plated. cabac.com.au
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Versatile Application: Suitable for power distribution panels, grounding buses, battery terminals, industrial distribution systems, switchgear, etc.
Specifications
| Parameter | Value |
|---|---|
| Conductor (cable) size | 25 mm² (or equivalent 25 mm diameter / stranded cable) |
| Mounting hole / stud size | 8 mm (M8) |
| Material | Annealed copper (≈ 99.95 % purity) cabac.com.au |
| Finish / Coating | Tin plating / electro-tin |
| Entry type | Bell mouth / flared for easier insertion (for lugs from 10 mm² upward) EVENTPOWER EQUIPMENT+1 |
| Features | Inspection hole / window |
| Maximum rated voltage | Up to ~ 1000 V for uninsulated lugs (common spec) Electricpoint+1 |
Installation / Usage Guidelines
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Strip the cable insulation, ensuring no strands are nicked.
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Fully insert the bare conductor into the lug barrel (use inspection hole to check).
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Crimp with the proper die / tool rated for 25 mm² lugs to effect a solid and uniform crimp.
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Attach the lug to the 8 mm stud / bolt using the correct washer and torque (avoid over-torque).
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Inspect the mechanical and electrical connection after installation.
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In corrosive or moist environments, periodic checks are recommended (despite tin plating) to detect any loosening or oxidation.
Notes & Considerations
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Always match the crimp die / tool to 25 mm lug specification to ensure reliable compression.
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Over-tightening the M8 stud may deform the lug — follow recommended torque values.
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When connecting to dissimilar metals (e.g. aluminum bus), consider transition or bi-metallic lugs to mitigate galvanic corrosion.
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