Cable Lug for 300 mm² Conductor – 16 mm Mounting Hole, Tin-Plated Copper
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Detailed Description
Overview
This cable lug is designed to terminate a 300 mm² copper conductor and allow secure bolting onto a 16 mm (M16) stud or bolt. It is constructed from high-conductivity annealed copper and finished with tin plating to prevent corrosion and maintain good electrical performance.
Key Features & Benefits
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High purity copper (annealed) for excellent conductivity and ductility
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Tin plating (5–10 microns typical) for corrosion resistance and enhanced contact surface
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Seamless, solid barrel construction to ensure uniform compression and reliable connection
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May include features like bell mouth / flared entry (for easier strand insertion)
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Some versions might not have inspection hole (many large lugs drop inspection window) — e.g. HellermannTyton’s CL300-16 is described “all Copper Lugs above 240 mm² do not have an inspection hole.”
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Compliant with recognized standards (e.g. AS4325 / IEC / DIN) — CABAC’s 300 mm lug spec mentions compliance with AS4325.1.
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Suitable for heavy duty power distribution, transformer connections, switchgear, busbars, industrial installations
Specifications
| Parameter | Typical Value / Example |
|---|---|
| Conductor (cable) size | 300 mm² |
| Mounting hole / stud | 16 mm (M16) |
| Material | Copper (annealed) |
| Finish / Coating | Tin plating (electro-tin) |
| Entry / Barrel style | Straight barrel; possible flared entry in some variants |
| Inspection hole | Usually none above 240 mm² |
| Dimensions (example, from HellermannTyton) | Inside Ø ~ 23.8 mm, Outside Ø ~ 31.9 mm, Palm length ~ 46 mm, overall length ~ 101 mm. |
| Operating temperature | –55 °C to +155 °C (common spec for copper / tin lugs) |
| Torque recommendation | For M16 stud, CABAC spec lists ~ 190 Nm for 16 mm stud in their catalog. |
Installation / Usage Guidelines
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Strip insulation cleanly, avoiding damage to strands.
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Insert bare conductor fully into the barrel.
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Use a proper crimping die/tool rated for 300 mm² copper lugs to make a uniform, solid crimp.
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Mount the lug onto the M16 stud/bolt with appropriate washer and torque (avoid over-tightening).
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After installation, inspect for mechanical firmness and electrical continuity.
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For heavy-duty or outdoor installations, periodically check for loosening or corrosion, though tin plating helps reduce degradation.
Cautions & Tips
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Always match your crimp tool / die to the lug’s size (300 mm²) — wrong tools compromise reliability.
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Do not over-torque the M16 stud — too much force can deform or damage.
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In connections involving dissimilar metals (copper to aluminum, etc.), consider using transition or bi-metallic lugs to reduce galvanic corrosion.
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