Detailed Description

Overview
This cable lug is designed to securely terminate a 6 mm diameter / 6 mm² electrical conductor and provide a reliable connection to equipment via an 8 mm mounting stud or bolt. Manufactured from high-conductivity copper and coated with tin, it ensures low resistance, corrosion protection, and long service life even in less than ideal conditions.

Key Features & Benefits

• High Conductivity: Copper core ensures efficient current flow.

• Tin Plating: Resists oxidation, enhances durability and contact quality.

• Robust Mechanical Design: The barrel is designed to securely grip the conductor and resist mechanical stresses.

• Flared Entry: Eases the insertion of stranded wire into the lug barrel.

• Versatile Usage: Suitable for crimping or compression tooling, works in control panels, battery connections, grounding, industrial installations.

• Standards Compliant: Many lugs of this size comply with standards such as SANS 61238 or similar (see e.g. 6 mm × 8 mm lugs with SANS certificate) Brite Lighting

Specifications

• Cable size (conductor): 6 mm (≈ 6 mm² or matching stranded conductor)

• Mounting hole / stud diameter: 8 mm

• Material: Annealed copper

• Finish: Tin plating

• Suitable connection types: Crimp / mechanical compression

• Typical application voltage: Low voltage / general electrical systems

• Common uses: Terminations, power buses, battery terminal lugs, grounding, switchgear wiring

Usage / Installation Guidelines

1. Strip insulation off the cable to appropriate length ensuring all strands are clean.

2. Insert the conductor fully into the barrel of the lug.

3. Use the correct size crimping or compression tool to compress the lug — ensure full, clean deformation with no loose strands.

4. Mount the lug to the stud or bolt (8 mm) using washer and appropriate torque (avoid over-tightening).

5. Inspect connection for mechanical stability and electrical integrity.

Notes & Warnings

• Use the correctly sized die/tool for 6 mm lug — improper crimping produces poor contact.

• Excessive torque can deform the lug — follow torque specs where available.

• In corrosive or damp environments, periodic inspection is recommended even when tin-plated.

• If connecting to dissimilar metal surfaces (e.g. aluminum), consider using a bimetallic transition lug to avoid galvanic corrosion.